Bari Sax Neck Repair: How to Fix a Folded Neck

The bari sax, with its deep, resonant tone, can be a joy to play. However, its large size and delicate construction mean that it's prone to damage, particularly to the neck. A folded neck is a common problem that can render the instrument unplayable. Fortunately, with a bit of patience and the right tools, you can repair a folded neck and get your bari sax back in action.

Understanding the Problem

A folded neck occurs when the metal of the neck bends or creases, usually as a result of a drop or impact. This deformation can affect the alignment of the neck, making it difficult or impossible to play. The severity of the damage will determine the complexity of the repair.

Tools and Materials

Before you attempt to repair a folded neck, gather the following tools and materials:

Lathe
Wood for plug
Heat gun or torch
Dent balls
Sandpaper
Epoxy or other strong adhesive
Brace material (metal or wood)
Safety glasses and gloves

Repair Process

The repair process involves several steps:

1. Create a Plug

The first step is to create a plug that fits snugly inside the folded neck. This will help to support the neck while you work on it. Use a lathe to turn a piece of wood into a plug that is slightly larger than the inside diameter of the neck. The plug should be long enough to extend beyond the folded area.

2. Heat the Creases

Once the plug is in place, use a heat gun or torch to heat the folded area of the neck. This will make the metal more malleable and easier to reshape. Be careful not to overheat the metal, as this could damage it.

3. Reshape the Neck

With the metal heated, use dent balls to gently reshape the neck. Start with the smallest dent ball and work your way up to larger ones as needed. The goal is to smooth out the creases and restore the neck to its original shape.

4. Add a Brace

Once the neck is reshaped, add a brace to reinforce the repair. This can be made from metal or wood. The brace should be securely attached to the neck using epoxy or another strong adhesive.

5. Sand and Polish

After the adhesive has dried, sand the repaired area to smooth out any imperfections. You can then polish the neck to restore its original shine.

Safety Precautions

It's important to take safety precautions when working with tools and heat. Always wear safety glasses and gloves to protect your eyes and hands. Be careful not to overheat the metal, as this could cause burns or damage to the neck. If you're not comfortable working with these tools, it's best to take your bari sax to a qualified repair technician.

Conclusion

Repairing a folded bari sax neck can be a challenging but rewarding task. By following these steps and taking the necessary safety precautions, you can get your instrument back in working order. Remember to practice patience and precision throughout the process, and don't hesitate to seek professional help if you encounter any difficulties.

Bari Sax Neck Repair: How to Fix a Folded Neck